Increase your production & improve quality

This Servo Bag Machine gives you the two things you want the most… Speed and Reliability. Improve your productivity as well as lower scrap rates and downtime. The Servo Type Shuttle is an efficient and rugged built machine.

Are you looking for efficient and effective methods of improving or modifying surfaces? Corona and plasma treating equipment offer comprehensive, integrated solutions to countless processing challenges.

At Integrated Solutions Co, we have the experience and knowledge necessary to give your product the edge it needs in terms of durability, appearance, performance, and safety. We specialize in providing systems for corona treatment equipment for extruded plastic and plasma surface treatment equipment for plastics tailored to your unique requirements.

With over 20 years of industry experience, our team strives to provide superior customer service while delivering high-quality corona treatment equipment and plasma surface treatment equipment backed by exceptional warranty packages. Explore what our equipment can do for you!

What is corona treatment?

Corona treatment equipment is a surface modification technique used primarily on thermoplastic materials to enhance adhesion and surface energy. It generates a corona discharge that alters the polymer’s outer surface, making it more hydrophilic. This improves bonding between the material and inks, coatings, or adhesives. In addition to enhancing adhesion, corona treatment can also be used to clean surfaces by removing contaminants.

This process is widely used in industries such as packaging, where it improves ink and adhesive bonding on films and labels. In the automotive sector, it enhances adhesion for coatings, paints, and sealants. Electronics manufacturers rely on corona treatment to prepare surfaces for printing, coating, or bonding in circuit board production.

In addition, it changes surface tension to increase adhesion characteristics, increasing its durability while allowing manufacturers to save money in production costs due to improved efficiency.

Corona treatment equipment is also often used on:

• Shrink wraps
• Packaging materials
• Textiles
• Foams
• Fabrics
• EVA films
• And many other plastic products

What is plasma treatment?

Plasma surface treatment equipment is a method used to modify the surface properties of plastics and other materials. It utilizes plasma—an ionized gas of positively and negatively charged particles—to break molecular bonds, enhancing surface wettability and adhesion. This process is widely used for polymer surface modification to improve bonding, remove contaminants, or prepare surfaces for coating applications. Because it is non-destructive and requires no additional chemicals or solvents, plasma treatment is increasingly popular in industrial applications.

This method can be used on a wide range of applications, such as:

• Medical implants – Enhancing biocompatibility and adhesion for coatings
• Automotive components – Improving paint and adhesive bonding
• Electronic components – Enhancing soldering and adhesion properties
• Semiconductor manufacturing – Surface cleaning and modification for precise fabrication
• Electronics packaging – Improving adhesion for encapsulation and protective coatings
• Aerospace components – Preparing surfaces for coatings and composite bonding

Corona and Plasma Treatment Equipment at Integrated Solutions

When it comes to treatment equipment of plastic parts, Integrated Solutions offers the most advanced equipment available. Our corona treatment equipment and plasma surface treatment equipment are designed to improve surface tension and increase adhesion and printability while maintaining production efficiency.

Our most reliable line of equipment includes:

• T Series Corona Treating Equipment for Blown Film
• TS Series Corona Treating Equipment
• TE-A Series Corona Treating Equipment for Blown Film (Replaced by TF Series)
• TE-B Series Corona Treating Equipment for Blown Film (Replaced by TF Series)
• TF Series Corona Treating Equipment
• TH Series Corona Treating Equipment
• THH Series Corona Treating Equipment for Printing (High Speed)
• TU Series Corona Treating Equipment for High-Speed Blown Film
• TUC Series Corona Treating Equipment
• TC Series Corona Treating Equipment
• TCC Series Corona Treating Equipment for Sheet and Thick Film
• TR-C Series Corona Treating Equipment for Narrow Web
• TM Series Corona Treating Equipment for Wide Web, Blown Film
• Plasma Treating Equipment

Equipment providing precision and optimal performance

Integrated Solutions Co. (ISI) delivers high-performance corona and plasma surface treatment equipment designed for precision and reliability. With decades of industry experience, ISI provides advanced solutions that meet international quality standards such as ASME, PED/CE, AD2000, and Chinese GB Code. Our equipment is engineered for efficiency, backed by comprehensive warranty options and expert support. Contact us today to learn more about our innovative technology and commitment to excellence.

At Integrated Solutions Plastic Extrusion Machinery, we're proud to serve as your one-stop shop for all printing press and Flexo printing machine needs. From central impression and inline type print presses to stack type, flexographic and other printing press options, we have you covered.

Our printing press and Flexo printing machines are made from the highest quality, with modern designs and cutting-edge technology to ensure maximum efficiency, precision and reliability. We understand the importance of a well-functioning printing press in your operations, and that's why our machines are built to last.

Take a look at our wide selection, and contact us today for all your printing press and Flexo printing machine needs!

BD Central Impression (CI) Type Print Presses (6)

• Geared
• Dual wall type central impression drum. Chrome plated with accurate grind. Equipped with a water or air cooling circulation system.
• Fully enclosed high-precision doctor blades chamber system with ceramic anilox roller, suitable for printing superfine quality.
• Optional automatic ink circulation and quick washing system to shorten ink exchange and cleaning cycle.
• Pre-register for forward and backward printing registration.
• PLC memory module type (300 sets) servomotor auto position control system for impression adjustment.

Central Impression (CI) Type Flexo Printing Machines (12)

• Gearless
• All decks Servo-controlled
• Pre-registration PLC controls
• Sleeve option available for this Flexo printing machine
• Fully enclosed chamber doctor blades

Central Impression (CI) Type Print Presses (6)

• Equipped with an internet-accessible control system for remote diagnoses of programming and electronic components.
• The central impression drum surface is precisely grinded and coated, without risk of pores, and with the dual wall design for water cooling, the material is smoothly transported and precisely printed.
• 80mm thick cast metal plate frame provides a very steady, vibration free foundation for the printing work.
• Servo motors equipped for main drive / in-out feed / rewind, provide a smooth motion control for constant tension for film.
• Super fine printing impression adjustment device to achieve fine half tone work requirement.
• Long arch drying tunnel, plus turbo blowers and a suction motor to ensure drying of ink during high speed operation.

AD Inline Type Print Presses (18)

• Fully enclosed chamber doctor blades.
• Ceramic anilox rolls.
• AC drives.
• Decks driven by timing belt. Quiet and precise.
• Self-tensioning output NIP option.
• FC-25 cast iron machine frame. Vibration-free, at high speed operation.

AN Inline Type Print Presses (18)

• Chrome or ceramic anilox rolls
• AC drives
• 3 roll ink system
• Self-tensioning output NIP option
• FC-25 cast iron machine frame. Vibration-free, at high speed operation.
• Decks driven by timing belt. Quiet and precise.

BDV Stack Type Print Presses (18)

• Gearless
• Precise doctor blade chamber system with ceramic anilox rolls. Suitable for superfine printing quality.
• Servomotor (YASKAWA brand).
• Electric control by using PLC (MITSUBISHI brand) with full color touch-screen human machine interface (HMI).
• FCD-45 cast iron machine frame. Vibration-free, at high speed operation.
• Driven by timing belt. Quiet and precise.

BN Stack Type Print Presses (24)

• Standard type 3-roll print system.
• FC-25 cast iron machine frame. Vibration-free, at high speed operation.
• Decks driven by timing belt. Quiet and precise.
• Simple register device for accurate printing quality, with each color adjusted separately during operation.
• The perfect facility of drying system can be operated at high speed and be available for water-based ink.

BDN Stack Type Print Presses (18)

• Precise doctor blade chamber system with ceramic anilox roller. Suitable for superfine printing quality.
• FC-25 cast iron machine frame. Vibration-free, at high speed operation.
• Driven by timing belt. Quiet and precise.
• Uses a differential gear device to adjust the registration with forward and backward adjustment.
• Line speed is controlled by harmony synchronous driving system.
• AC/DC Motor, in-feed and out-feed uses an AC motor (SIEMENS brand) with inverter control (YASKAWA brand). Has a super-low friction air cylinder + position examine sensor + precise pressure regulating valve, which can control the tension of the film accurately.

PKF Series Stack Type Print Presses (12)

• All gears are helical design.
• Machine framed with 50 mm cast metal plate. Provides a very steady, vibration free foundation for the printing work.
• AC main motor from Siemens and controlled by Japan made inverter to provide a steady speed performance.
• Inking rubber rollers are driven by European made hydraulic motor independently, speed can be adjusted for controlling ink transfer volume.
• Simple but accurate, steady vertical and horizontal image adjustment device.
• Long arch type drying tunnel with high capacity blower, to allow ink quick drying during high speed operation.

BD Stack Type Print Presses (6)

• FC-25 cast iron machine frame, vibration-free at high speed operation.
• Economical doctor blade chamber system with ceramic anilox rolls.
• Driven by timing belt. Quiet and precise.
• Simple register device for accurate printing quality, with each color adjusted separately during operation.
• The perfect facility of drying system can be operated at high speed and be available for water-base ink.

PKF-HS Series Stack Type Print Presses (12)

• This type of machine provides an alternate choice to a CI machine. It is suitable for the requirement of high printing performance and provides easy arrangement for reverse printing.
• By adopting a "Bull Gear" system to drive impression gear directly, the steady gear transmission gives the possibility to perform high precision printing performance.
• Machine framed with 80 mm cast metal plate. Provides a very steady, vibration free foundation for the printing work.
• Japan-made automatic tension control system for unwind and rewind station.
• High sensitive feed-in and feed-out tension controlling system, incorporated with synchronized motion control to ensure constant tension during printing.
• Super fine printing adjustment device to secure printing accuracy at each printing station.

AN Series Standard Type Flexo Printing Machines (6)

• FC-25 cast iron Flexo printing machine frame, vibration-free at high speed operation.
• This Flexo printing machine is driven by timing belt, quiet and precise.
• Simple register device for accurate printing quality, each color adjusted separately during operation.
• The perfect facility of drying system can be operated at high speed and be available for water-based ink with these Flexo printing machines.

Microprocessor Control Systems (2)

A microprocessor control for the regulation of the viscosity of the ink solvent that takes place thanks to a vibration sensor.

Super High Speed Flexo Printing Machines (8)

• New design heavy-duty frame, to avoid vibration when the Flexo printing machine is running at high speed
• Supper precise belt transmission system, to provide a quiet operation environment
• New design tension control system for these Flexo printing machines, with 6 sets of servo motor synchronous drives (Japanese system)
• New design drying system, suited for supper high speed printing
• Adopted supper precise ceramic anilox roller, to provide precise printing effect
• This Flexo printing machine adopted a closed type scraping blade and printing ink cycle special of CHOVYTING

At Integrated Solutions Plastic Extrusion Machinery, we're dedicated to providing the best printing solutions for our customers. Our Flexo printing machines offer high speed and precision, making them ideal for a wide range of industries and applications. Whether you need stack type print presses or standard flexography printing machines, we have a variety of options to choose from.

Contact us today to learn more or make a purchase!

We at Integrated Solutions Plastic Extrusion Machinery are incredibly proud to announce we will now be offering Agripak's most recent innovation: the world's largest CARTONPLAST COEXTRUSION LINE, boasting an impressive 3500 mm width. This monumental line, aptly nicknamed the "BEAST" by our delighted clients, significantly surpasses expectations with a proven production rate of 1400 kg/h.

The successful pre-shipment testing of this record-breaking line, witnessed by a highly satisfied client who promptly signed the acceptance protocol, marks a significant step forward in the production of high-quality PP hollow profile sheets.

What Makes the Agripak 3500 mm Cartonplast Coextrusion Line Unique?

Beyond its sheer size, this extrusion line incorporates several cutting-edge features that set it apart globally:

• Enhanced Energy Efficiency: Both the main (180 mm) and coextruder (100 mm) feature a novel heating system that delivers up to 30% energy savings. The central PLC and our proprietary thermoregulation software ensure precise and punctual temperature control.
• Advanced Melt Control: The main extruder incorporates a unique homogenizer piping system, thermoregulated internally and externally by diathermic oil. This allows for both heating and, crucially, cooling of the melt temperature, ensuring optimal viscosity at the T-die entrance for superior material distribution and melt strength – a critical advantage when processing recycled materials.
• Real-time Viscosity Monitoring: An integrated viscometer in the homogenizer provides instant feedback on melt viscosity, enabling proactive adjustments to raw material mix or mixer temperature for consistent quality.
• Intelligent Gearbox Monitoring: All major gearboxes are equipped with sensors to detect and report unusual vibrations and temperature deviations, enhancing preventative maintenance.
• Flexible Coextrusion Capabilities: The coextrusion feedblock allows for fine-tuned regulation of raw material distribution across layers, enabling the creation of ABA, AB, or BA layer structures with customizable percentages.
• Optimized T-Die Design: A large coextrusion T-die with an extended manifold ensures uniform material distribution across the entire width. Automatic internal and external decking systems, controlled by motors and dedicated software, allow for precise width adjustments. Thermoregulated die lips further enhance melt temperature control at the die exit.
• Innovative Calibrator System: The calibrator features free-floating platens (independently operated top platens and a unique bottom platen support) for optimal sheet formation. Easily accessible temperature rods and "windows" at the entrance facilitate cleaning and prevent vacuum hole blockage. Fine-tuned top platen opening via servo motors and mechanical jacks, along with inverter-controlled vacuum pumps, ensure precise calibration.
• Automated Take-Off and Pulling: Take-off/pulling roll groups with counter-pressure controlled floating top rolls automatically adapt to varying sheet thicknesses.
• Precise Annealing Oven: A 6-meter long annealing oven with optical thermometers and dedicated software guarantees uniform temperature across the entire sheet width (top and bottom), resulting in perfect planarity and squareness.
• Motorized Trimming Unit: The longitudinal trimming unit (edge and central cuts) features a motorized system for accurate positioning of cutting knives.
• Efficient Double Deck Guillotine: A double deck guillotine enables the production of two different cutting lengths simultaneously.
• Centralized PLC Control with User-Friendly HMI: The entire machine operation is managed by a PLC and our custom automation software using Siemens TIA, accessible through an intuitive touch panel HMI.
• BIBOX Data Management System: Our proprietary BIBOX system collects and saves all PLC data in the cloud or a local server, enabling comprehensive production data analysis and the generation of visual KPI dashboards accessible from any internet-connected device.
• Remote Assistance Capabilities: Secure remote internet access allows for efficient troubleshooting and software updates.
• AI-Powered Intelligence: Integration of Artificial Intelligence (AI) on extrusion line parameters enables predictive maintenance and advanced data analysis. AI is also implemented for accessible, voice-activated Instructions and Maintenance manuals on various devices.

This groundbreaking CARTONPLAST 3500 mm COEXTRUSION LINE exemplifies Agripak's unwavering commitment to innovation, quality, and pushing the boundaries of extrusion technology. We are excited to see the positive impact this "BEAST" will have on our client's operations and the broader industry.

As a plastic extrusion consultant and plastic extrusion machine supplier, Integrated Solutions Co. specializes in plastic extrusion technologies – all under one roof! We have decades of experience providing quality solutions that meet our customer’s needs, no matter what their application may be.

Through our extensive knowledge base, combined with innovative materials, engineering, and design capabilities, all play a part in providing market-leading products to customers around the world. Let us be your trusted source for customized integrated systems to best meet your requirements today.

What is plastic extrusion?

Plastic extrusion is a manufacturing process that creates objects with a continuous profile. It involves using a plastic extrusion machine, which melts plastic granules before pushing them through an opening and forming them into the desired shape. The plastic extrusion machine process requires relatively high temperatures and pressures, making it suitable for thermoplastics that can be melted without degrading their molecular structure.

Depending on the type of plastic used, this process may also involve adding other materials, such as pigments or additives, to create specific properties in the end product.

Applications of plastic extrusion include:

• Production of plastic pipes
• Water and gas lines
• Window frames and door panels
• Medical devices
• Automotive parts
• Electrical components

What is Blown Film Extrusion?

Blown film extrusion is a plastic manufacturing process involving a plastic blown film machine. In this process, a plastic resin is melted and forced through an annular die - forming a tube of molten plastic. Air or gas then blows up the tube like a balloon, resulting in a thin plastic sheet or “bubble.” This bubble can then be cooled and solidified into plastic sheets used for packaging materials.

The main benefit of using blown film extrusion include the following:

• It allows for high speeds of production with superior-quality plastic films.
• It enables manufacturers to customize their products by varying the thickness, width, and length of the plastic films they produce.

Blown film machines at Integrated Solutions are well-suited for plastic film applications requiring consistent strength and stability. It is commonly used in many applications, from food packaging to industrial plastic bags. Ultimately, it provides manufacturers with an easy and cost-effective way to create plastic films for various uses.

What is the Melt Blown Process?

The melt blown extrusion machine process is a manufacturing method to create very fine fibers from molten materials. It works by forcing the molten material through tiny nozzles and onto a conveyor belt, which cools off quickly, forming fine fibers collected on the conveyor belt.

The process is relatively simple but requires careful control over temperature, pressure, and nozzle size to ensure the right fiber quality is created. The melt blown extrusion machine process has become an essential part of many industries because it produces uniform and reliable products at low costs.

These fibers can then be used in various applications ranging from:

• Air and water industrial filtration. The resulting fabric is highly porous, making it ideal for trapping particles from fluids passing through the filter.
• Medical applications: Melt blown fabrics can be used in face masks, disposable gowns, and other protective gear due to their ability to trap microorganisms and other contaminants.
• Consumer products: Create fabrics for insulation, wipes, and other commercial products

PP Meltblown Line Equipment at integrated solutions offers comprehensive solutions to create high-quality PP melt blown fabrics. The equipment has advanced features that allow for precise temperatures and higher production rates.

Premier equipment to optimize operations at Integrated Solutions

At ISI, we understand that customers need quality and durable equipment for their plastic extrusion needs. For this reason, we have an extensive inventory of equipment like blown film machines, melt blown extrusion machines, and more.

Integrated Solutions Co. provides customers with the most reliable equipment available on the market with excellent quality materials, skills within the industry, and advanced technology. Contact us today to discuss the right equipment for your industry.

Innovative Bio Straw Production Equipment Contributing to global environmental protection efforts, this new biodegradable straw-making machine delivers the quality and reliability that you deserve.

Enjoy a whole new level of straw production performance with the PLA biodegradable straw making machine from ISI. It achieves the highest levels of productivity and performance through its superior construction, with many outstanding features incorporated into a single unit.

• Materials - PLA, PHA, PBAT, CAB and others
• ISI can also connect you with suppliers
• ISI also provides Extrusion Equipment

ISI has the ability to not only supply the machines, but the install and training, and local support. ISI has the contacts and relationships to acquire the many of the bio materials currently on the market, and several still in the development stages. We can also help with the certification contacts and processes.

ISI is your solution for manufacturing bio straws. A standard PP straw machine or PP straw machine manufacture does not have the experience and capabilities’ to process the new bio materials. We have a proven track record in the production of bio materials. Our competitors do not.